Modular Belt Conveyor System Advantages
Modular conveyor belts offer advantages over other conveyor belt systems. As with other systems, modular conveyor belts are essential for factories, warehouse use and shipping hubs. They offer distinct advantages, however, that make them more convenient.
Conveyor systems move items, packages and products from one end of the belt to the other. With a modular conveyor system, there is a plastic belt consisting of smaller, separate pieces. These smaller pieces are locked together and glide over the rails of the system securely. Modular systems contrast with mesh or rubber belts that are made from one piece of material. Replacing individual parts on a modular system is convenient since the entire belt does not have to be replaced at once.
The Advantage Of Durability
Modular belt conveyor design systems feature a design that allows them to function for years without replacement. The modular conveyor belt stays in place securely. If it ever needs repair, individual parts on the belt can be replaced or fixed. Additionally, plastic belts are lighter in weight than wire mesh, so repairs do not require welding. Plastic is resistant to humidity and fatigue, and plastic can take lots of surface wear. This makes modular conveyor belts extremely durable.
Ease Of Care
Modular belts are designed with an open construction which makes them easy to clean. Being able to wash modular conveyor belts down is one reason they are used in areas where hygiene is critical. These systems are perfect for food processing situations because they allow for free airflow and drainage. Their ease of care helps prevent contamination from foods being transported on the belt.
Modular Belt System Limits
Modular conveyor belt systems work in a wide variety of settings including food manufacturing settings. They are capable of transporting a huge range of items. However, because the belts are constructed of plastic, they should be limited to their exposure to extreme heat. Ideally, these conveyor systems should be restricted to situations where there are no ovens or heating elements. High-temperature situations are better served with wire mesh conveyor belt systems that are resistant to high heating temperatures.
Alignment on modular conveyor belt systems is made easy since the entire system runs along a track. Wire mesh or rubber belts are more difficult to realign than plastic belts. However, plastic is susceptible to cracking under heavy weight.
This limitation is remedied by choosing a high quality make of plastic. This limitation is also lessened by the fact that individual plastic parts are easier to replace than an entire wire mesh or rubber belt. It is important to note that a worker inspecting a plastic belt for damage needs to find the precise source of the damage before attempting its replacement.
Low Production Costs
Because of their lightweight plastic design, modular conveyor belt systems can operate on lower power motors. This is helpful in reducing costly energy bills. In addition, plastic conveyor systems have high tolerance to chemicals and other harsh agents. They do not operate with high friction, even when not lubricated. This improves working conditions and cuts down on overall production costs.